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1400-degree box-type electric furnace

Technical Specifications of GWDL-XL Series High-Temperature Furnace

The GWDL-XL series high-temperature furnace, as shown in the figure, integrates the control system and the furnace chamber. The furnace lining is made of vacuum-formed high-purity alumina lightweight material. It uses high-temperature electric heating elements for heating and is a special equipment specially developed for laboratories of colleges and universities, scientific research institutes, and industrial and mining enterprises to conduct sintering, melting, analysis, and production of ceramics, metallurgy, electronics, glass, chemical engineering, machinery, refractory materials, new material development, special materials, building materials, metals, non-metals, and other compound materials.
The control panel is equipped with an intelligent temperature regulator, control power switch, main heating on/off button, voltage and ammeter, computer interface, observation port/air inlet, so as to observe the working status of the system at any time. This product adopts reliable integrated circuits, has a good working environment and anti-interference performance. The temperature of the furnace shell is ≤ 45℃ at the maximum temperature, which greatly improves the working environment. It is controlled by a microcomputer program, with programmable curve and automatic heating/cooling. The temperature control parameters and programs can be modified during operation, which is flexible and convenient, and easy to operate.

1. Product Basic Information & Technical Parameters

CategoryDetailsCategoryDetails
Product NameResistance Furnace/Box-type Electric Furnace/Muffle FurnaceProduct NameResistance Furnace/Box-type Electric Furnace/Muffle Furnace
ModelGWDL-XLSpecification1400℃
Maximum Operating Temperature1400℃Long-term Operating Temperature1300℃
Furnace Chamber Size300300300mmEffective Temperature Range600-1300℃
Voltage380V±15%Temperature Control Range50-1400℃
Power18kwTemperature Control Accuracy±1℃
Equipment Appearance ColorSignal White (RAL9003)Constant Temperature Accuracy±5℃
Temperature Measuring ElementS-type dual-core thermocouple (complying with AMS2750H), brand: Chongqing DazhengFurnace Temperature Uniformity±5℃
Alarm InstrumentYokogawa (Japan) UM33A-010-11/CV/CT/ZHeating Element MaterialKanthal imported resistance wire
Temperature Control InstrumentYokogawa (Japan) UP55A-021-11-00/AP/HA/CTHeating Element Installation PositionAround the furnace + bottom of the furnace
Papery RecorderDahua Chino 4700 series (accuracy meets the configuration requirements of AMS2750H Class Ⅰ heating furnace)Heating RateMaximum heating rate: 20℃ per minute (non-linear); Minimum heating rate: 1℃ per hour
Furnace Body Structure & MaterialThe electric furnace body adopts an air-cooled double-layer carbon steel structure. The effective air-cooled guide baffle enables the overall cold air circulation of the furnace shell, and finally cools the conductive sheet of the heating element and then discharges it out of the furnace body, avoiding the high-temperature oxidation of the conductive sheet of the heating element and ensuring a good working environment.Door Opening MethodThe furnace door can be opened 180° sideways. The furnace door lock is located on the side of the furnace door and is equipped with an elastic lock, which can effectively lock the door. The elasticity of the lock absorbs the expansion of the refractory material, ensuring the free expansion and contraction of the refractory material due to thermal expansion and cold contraction and effective sealing.
Refractory & Thermal Insulation MaterialThe furnace lining is made of vacuum-formed high-purity alumina lightweight material, which has high operating temperature, small heat storage, resistance to rapid heating and cooling, no cracking, no slag dropping, and good thermal insulation performance.Safety ProtectionIt adopts an integrated module control unit with accurate control accuracy, and is designed with dual-circuit control and dual-circuit protection. It has protections against overshoot, overregulation, underregulation, thermocouple breakage, phase loss, overvoltage, overcurrent, overtemperature, current feedback, soft start, etc.
Power-off on Door OpeningThe furnace body is designed with the function of disconnecting the main heating circuit when the high-temperature furnace door is opened during operation, which greatly reduces the risk of electric shock when taking materials at high temperature.Safety Temperature ControlIt adopts closed-loop technology for thyristor module trigger control, phase-shift trigger control or zero-crossing trigger mode. The output voltage, current or power is continuously adjustable, with the characteristics of constant voltage, constant current or constant power. The current loop is the inner loop and the voltage loop is the outer loop. When a sudden load is applied or the load current exceeds the current limit value, the output current of the voltage regulator is limited within the rated current range to ensure the normal operation of the output and the voltage regulator. At the same time, the voltage loop also participates in the regulation, so that the output current of the voltage regulator is limited within the rated current range, and the output current and voltage are maintained constant under the premise of sufficient adjustment margin. Thus, the heating element is protected from the impact of excessive current and voltage, and safe and reliable control effect and control accuracy are achieved.
Temperature Curve SettingIt adopts an intelligent temperature controller, with multiple regulation modes such as standard PID, artificial intelligence regulation APID or MPT. It has self-tuning and self-learning functions, and excellent control characteristics of no overshoot and no underregulation. It is equipped with 30-segment program control function, which can realize heating and cooling control with any slope. It has programmable/operable commands such as jump (cycle), run, pause and stop, and allows modifying the program at any time during the controlled operation of the program. It adopts an artificial intelligence regulation algorithm with curve fitting function, which can obtain a smooth and smooth curve control effect.Number of Heating Curve Segments30-segment program control function. The input settings are as follows: one curve with 30 segments, two curves with 28 segments each, three curves with 15 segments each, and five curves with 9 segments each. Multiple curves can be input at the same time and can be called arbitrarily during use.
Panel ButtonsTwo buttons/knobs: main power button/knob, heating chamber on button/knobRandom AccessoriesOne set of heating elements, one dual-core S-type thermocouple (matching the equipment), one crucible tongs, one pair of high-temperature gloves, one furnace bottom pad

2. Warranty Scope & Period

Warranty Scope & PeriodDetailsWarranty Scope & PeriodDetails
Free Warranty Period for Electric Furnace1 yearFree Warranty Period for Electric Furnace1 year
Non-warranty PartsFurnace bottom plate (not covered by warranty); Heating elements (not covered by warranty, but free replacement for natural damage within 3 months)Non-warranty PartsFurnace bottom plate (not covered by warranty); Heating elements (not covered by warranty, but free replacement for natural damage within 3 months)

3. Precautions

ItemPrecautionsItemPrecautions
1To avoid affecting the service life of the electric furnace, it is recommended that the maximum heating rate and cooling rate be 1-15℃/min (excessively fast heating at high temperature will shorten the service life of the heating element)1To avoid affecting the service life of the electric furnace, it is recommended that the maximum heating rate and cooling rate be 1-15℃/min (excessively fast heating at high temperature will shorten the service life of the heating element)
2This box-type furnace has no vacuum-sealed structure, so flammable and explosive gases must not be introduced2This box-type furnace has no vacuum-sealed structure, so flammable and explosive gases must not be introduced
3After the box-type furnace is used for a period of time, small cracks may appear in the furnace chamber, which is a normal phenomenon and will not affect the use. At the same time, alumina coating can be used for repair3After the box-type furnace is used for a period of time, small cracks may appear in the furnace chamber, which is a normal phenomenon and will not affect the use. At the same time, alumina coating can be used for repair
4It is not recommended to introduce corrosive gases. If strong corrosive gases such as S and Na need to be introduced, please inform us in advance, and we will conduct special treatment on the furnace chamber4It is not recommended to introduce corrosive gases. If strong corrosive gases such as S and Na need to be introduced, please inform us in advance, and we will conduct special treatment on the furnace chamber
5High-temperature solution must not leak onto the furnace bottom. To avoid this, a pad or alumina powder can be used for isolation5High-temperature solution must not leak onto the furnace bottom. To avoid this, a pad or alumina powder can be used for isolation
6The instrument should be placed in a well-ventilated and non-humid place6The instrument should be placed in a well-ventilated and non-humid place

4. Shipping Terms

ItemShipping TermsItemShipping Terms
1The electric furnace is packaged in three layers: wrapped with sponge paper first, then wrapped with plastic film, and finally packed in a wooden box1The electric furnace is packaged in three layers: wrapped with sponge paper first, then wrapped with plastic film, and finally packed in a wooden box
2Free door-to-door delivery within China (free delivery within urban areas)2Free door-to-door delivery within China (free delivery within urban areas)
3We shall bear any damage to the electric furnace during transportation3We shall bear any damage to the electric furnace during transportation
4Logistics methods: transportation by truck, railway, ship (for foreign trade export), air transport (for foreign trade export). For short distances, our company will assign a special truck for transportation (packaged with wooden pallets and cartons)4Logistics methods: transportation by truck, railway, ship (for foreign trade export), air transport (for foreign trade export). For short distances, our company will assign a special truck for transportation (packaged with wooden pallets and cartons)

5. Main Component Configuration List of Juxing Kiln

Serial NumberItemNameTemperature Classification (℃)




ManufacturerRemarks



120014001600170018001900

1Outer ShellDouble-layer Outer ShellJuxing Kiln
2Electric Heating ElementElectric HeaterHigh-temperature alloy resistance wireSilicon carbide rodMolybdenum disilicide rod1800-type molybdenum disilicide rod1850-type molybdenum disilicide rod1900-type molybdenum disilicide rodJuxing Kiln
3Electrical Control PartTemperature Controller858P858P858P858P858P858PXiamen Yudian
4
ThermocoupleKSBBBB + Optical FiberDazheng/Guangming
5
VoltmeterChint
6
AmmeterChint
7
SCR Power RegulatorJuxing Kiln
8
ContactorChint/Delixi
9
Air SwitchChint/Delixi
10
ButtonChint/Delixi
11
BuzzerChint/Delixi
12
Fast FuseMingrong
13
TransformerJuxing Kiln
14Refractory & Heat-insulating Furnace ChamberCeramic Fiber Board/Module126015001700180018502100 Zirconia FiberJuxing Kiln
15
Furnace Mouth Heat-insulating Plug Brick (Inner Door)Juxing Kiln
16Burning-bearing Plate
Quartz ceramics







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